Designing for Longevity: How LCA Can Inform Fashion Design Choices

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September 12, 2024

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Life Cycle Assessment (LCA) can transform a brand's design process. 

By understanding and acting on the environmental impacts of products, brands can make data-driven decisions that not only comply with regulations but also position themselves as leaders in the industry transition.

What’s Life Cycle assessment?

An LCA is a methodology used to assess the environmental impact of a product throughout its entire life cycle, including raw materials, production and transport. Based on the findings, data driven priorities, targets and concrete action points can be set. 

The aim is to concentrate on the processes brands can influence. Hence, the focus is on the manufacturing of the product, materials used, production processes involved as well as transportation. Reporting and communicating transparently on the outcomes of these studies will also allow customers to make more conscious choices.

Why do fashion brands need LCA? Regulations

Fashion brands need Life Cycle Assessments (LCA) to meet regulatory and market demands for greater transparency. 

By providing a detailed analysis of a product’s environmental impact, LCAs enable brands to make data-driven decisions that reduce their footprint. This transparency not only helps brands comply with evolving regulations but also enhances their reputation by demonstrating a genuine commitment to sustainability. 

LCA allows brands to build trust and differentiate themselves in a competitive market, positioning them as leaders in the transition the industry is undergoing.

The 4 stages of a Life Cycle Assessment

The Life Cycle Assessment (LCA) process involves four main phases: Definition of Goal and Scope, Inventory Analysis, Impact Assessment, and Interpretation. These phases are interdependent, and the process is iterative, allowing for adjustments as new insights are gained. Here’s a detailed explanation of each phase:

1. Definition of Goal and Scope

This initial phase sets the foundation for the LCA by defining the objectives and boundaries of the assessment. It involves:

Defining What to Assess and Why: You determine the "functional unit," which is the specific product or service being analyzed, and clarify the goals of the LCA, such as improving product design, meeting regulatory requirements, or providing environmental information.

Determining the Extent of Assessment: This involves deciding how deep into the value chain the analysis will go, including how much primary data will be collected and where secondary (background) data will suffice. The scope also includes the choice of the life cycle model (e.g., cradle-to-grave or cradle-to-gate).

Selecting Guidelines and Methods: The assessment needs to align with specific guidelines or standards, such as those required for Environmental Product Declarations or industry comparisons. Decisions about which impact categories (e.g., carbon footprint, toxicity) and Life Cycle Impact Assessment (LCIA) methods to use are made here.

2. Life Cycle Inventory (LCI)

The LCI phase is essentially the data collection stage, where all inputs and outputs related to the system defined in Phase 1 are quantified. This includes:

Identifying Inputs and Outputs: Data is gathered on raw materials, energy use, water consumption, and emissions to air, land, or water.

Collecting Data: Data can come from various sources, including direct measurements, company records (e.g., electricity or water bills), and questionnaires. When direct data is not available, secondary data (industry averages or modeled data) may be used. This phase is often visualized using flow models to maintain clarity and context.

3. Life Cycle Impact Assessment (LCIA)

In the LCIA phase, the data collected in the LCI phase is analyzed to assess the environmental impacts. This involves:

Selection of Indicators and Models: Based on the defined impact categories, specific indicators are selected (e.g., CO₂-equivalent for global warming potential). Multiple categories may be considered, such as human toxicity, eutrophication, and acidification.

Classification: The LCI data is categorized according to the impact categories, assigning specific emissions to relevant categories (e.g., CO₂ and methane to global warming).

Impact Measurement: The quantified impacts are calculated, often using equivalents to standardize different types of emissions (e.g., methane emissions converted to CO₂-equivalents). These calculations result in overall totals for each impact category.

4. Interpretation

The interpretation phase involves making sense of the results from the previous phases. Key activities include:

Identifying Significant Issues: Analyzing which aspects of the LCI and LCIA have the most significant impacts, and identifying areas of uncertainty or data gaps.

Evaluating the Study: Ensuring the LCA was conducted comprehensively, consistently, and accurately. This includes assessing the sensitivity of the results and the completeness of the data.

Drawing Conclusions and Making Recommendations: The insights gained are used to make recommendations, such as how to reduce the environmental impact, improve efficiency, or compare the product to alternatives. This phase is crucial for informing decision-making and guiding further actions based on the LCA results.

Because LCA is iterative, the interpretation phase can occur throughout the process, allowing for ongoing adjustments and improvements. This ensures that the LCA remains relevant and accurately reflects the environmental impacts of the product or service being assessed.

How to use LCA Results to Enhance Design and Manufacturing

Leveraging the results of a Life Cycle Assessment (LCA) can significantly enhance the design and manufacturing processes of a product by providing actionable insights into its environmental impact. 

By understanding the specific stages of a product's life cycle that contribute the most to negative environmental outcomes, companies can make informed decisions to optimize material choices, streamline manufacturing processes, and improve the overall performance. 

LCA results empower designers and manufacturers to:

  • Pinpoint inefficiencies
  • Reduce waste
  • Innovate toward circular solutions.

In this section, we will explore practical areas where LCA findings can be used to drive improvements in product design and manufacturing.

Here's how LCA can guide fashion design. 

Material Selection

LCA helps designers identify materials with the lowest environmental impact. For instance, choosing organic cotton over conventional cotton or opting for recycled fibers can drastically reduce water usage, carbon footprint, and chemical pollution.

Optimizing Manufacturing Processes

LCA can pinpoint stages in the manufacturing process that are particularly resource-intensive or polluting. This allows designers to collaborate with manufacturers to adopt cleaner, more efficient processes, such as reducing energy consumption or switching to renewable energy sources.

End-of-Life Considerations

Understanding the impact of a product’s disposal helps designers incorporate features that facilitate recycling, biodegradability, or safe disposal. This can include using single-material fabrics, minimizing blends that are difficult to recycle, or designing garments that can be easily disassembled.

Reducing Transportation Impacts

By assessing the impact of transportation within the supply chain, LCA can guide designers towards sourcing materials and manufacturing locally, which reduces the carbon footprint associated with long-distance shipping.

Guiding Innovations

LCA supports the development of new, innovative materials and processes that have a lower environmental impact. For example, it can justify the investment in bio-based materials, new dyeing techniques that use less water, or digital prototyping to reduce physical samples.

Supporting Transparency and Communication

LCA provides concrete data that designers can use to communicate the environmental benefits of their products to consumers, which is increasingly important as consumers become more conscious. This transparency can differentiate brands in a competitive market.

Aligning with Regulatory Standards

As regulations around sustainable products become stricter (like the EU’s Eco Design for Sustainable Products Regulation), LCA can help brands ensure their designs comply with these standards by providing a clear picture of the environmental impact at each stage of a garment’s life.

At Renoon, we recognize the critical role of Life Cycle Assessment in enhancing your product performance. By leveraging these insights, we help brands meet regulatory requirements and maintain a competitive edge in the industry.

For more information, reach out to us at info@renoon.com or book a demo.

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